Metal Additive Manufacturing. Ehsan Toyserkani

Equilibrium Solidification: Theory and Mechanism 8.7 Non‐Equilibrium Solidification: Theory and Mechanism 8.8 Solute Redistribution and Microsegregation 8.9 Constitutional Supercooling 8.10 Nucleation and Growth Kinetics 8.11 Solidification Microstructure in Pure Metals and Alloys 8.12 Directional Solidification in AM 8.13 Factors Affecting Solidification in AM 8.14 Solidification Defects 8.15 Post Solidification Phase Transformation 8.16 Phases after Post‐Process Heat Treatment 8.17 Mechanical Properties 8.18 Summary References

      15  9 Additive Manufacturing of Metal Matrix Composites 9.1 Introduction 9.2 Conventional Manufacturing Techniques for Metal Matrix Composites (MMCs) 9.3 Additive Manufacturing of Metal Matrix Composites (MMCs) 9.4 AM Challenges and Opportunities 9.5 Preparation of Composite Materials: Mechanical Mixing 9.6 Different Categories of MMCs 9.7 Additive Manufacturing of Ferrous Matrix Composites 9.8 Additive Manufacturing of Titanium‐Matrix Composites (TMCs) 9.9 Additive Manufacturing of Aluminum Matrix Composites 9.10 Additive Manufacturing of Nickel Matrix Composites 9.11 Factors Affecting Composite Property 9.12 Summary References

      16  10 Design for Metal Additive Manufacturing 10.1 Design Frameworks for Additive Manufacturing 10.2 Design Rules and Guidelines 10.3 Topology Optimization for Additive Manufacturing 10.4 Lattice Structure Design 10.5 Design for Support Structures 10.6 Design Case Studies 10.7 Summary References

      17  11 Monitoring and Quality Assurance for Metal Additive Manufacturing 11.1 Why are Closed‐Loop and Quality Assurance Platforms Essential?[1]¹ 11.2 In-Situ Sensing Devices and Setups 11.3 Commercially Available Sensors 11.4 Signal/Data Conditioning, Methodologies, and Classic Controllers for Monitoring, Control, and Quality Assurance in Metal AM Processes 11.5 Machine Learning for Data Analytics and Quality Assurance in Metal AM 11.6 Case Study 11.7 Summary References

      18  12 Safety 12.1 Introduction 12.2 Overview of Hazards 12.3 AM Process Hazards 12.4 Laser Safety in Additive Manufacturing¹ 12.5 Electron Beam Safety 12.6 Powder Hazards 12.7 Human Health Hazards 12.8 Comprehensive Steps to AM Safety Management 12.9 Summary References

      19  Index

      20  End User License Agreement

      List of Tables

      1 Chapter 2Table 2.1 Configurations of major commercially available PBF systems.Table 2.2 The market cost of wire and AM grade powder per pound for some of ...Table 2.3 Configurations of commercially available DED systems.Table 2.4 Configurations of commercially available BJ systems.Table 2.5 Influence of increasing process parameters on dimensions of a sing...

      2 Chapter 3Table 3.1 Comparison between AM processes adapted from [16] with several cha...Table 3.2 Comparisons of some representative AM processes.

      3 Chapter 4Table 4.1 Optical properties and Brewster angle of several materials for 106...Table 4.2 Reflectivity of different surface roughness for a 10.6‐μm waveleng...

      4 Chapter 5Table 5.1 Material input parameters for LPBF [2, 3].Table 5.2 Equations used for powder particles shape characterization [18].Table 5.3 Parameters for the single‐layer multiple‐track scanning.Table