Machine Shop Trade Secrets. James Harvey

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      A Guide to Manufacturing Machine Shop Practices

      Machine Shop

      Trade Secrets

      SECOND EDITION

      James A. Harvey

      INDUSTRIAL PRESS

      A full catalog record for this book is available from the Library of Congress.

      ISBN 978-0-8311-3477-8

      e-ISBN 978-0-8311-9145-0

      Industrial Press, Inc.

      32 Haviland Street

      South Norwalk, Connecticut 06854

      Sponsoring Editor: John Carleo

      Developmental Editor: Robert Weinstein

      Interior Text and Cover Design: Janet Romano

      Copyright © 2013 by James A. Harvey

      All rights reserved. With the exception of quoting brief passages, no part of this publication may be reproduced or transmitted in any form without written permission from the copyright owner and the publisher.

      No warranties are given in connection with the accuracy of the statements made in this publication and no responsibility can be taken for any claims that may arise. Nothing contained in Machine Shop Trade Secrets, Second Edition shall be construed as a grant of any right of manufacture or sale in connection with any method, process, apparatus, or product and nothing contained in this publication shall be construed as a defense against any alleged infringement of letters patent, copyright or trademark, or as a defense against any liability for such infringement. Comments, criticisms and suggestions are invited, and should be forwarded to:

      James A.Harvey

      12112 St. Mark St.,

      Garden Grove, CA 92845

       [email protected]

      Manufactured in the U.S.A.

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      TABLE OF CONTENTS

List of Figures

Acknowledgements

Introduction

Chapter 1 Work Fast

Chapter 2 Get It Right

       Chapter 3 Do It the Easy Way

       Chapter 4 Make ‘Em Look Good

       Chapter 5 Help for Novices

       Chapter 6 More Shop Talk

       Chapter 7 The Cutter Caper

       Chapter 8 Threads and Things

       Chapter 9 Help for Engineers

       Chapter 10 Rotary Table Magic

       Chapter 11 Taming Warp

       Chapter 12 Be Square

       Chapter 13 Mold Making Tips

       Chapter 14 Get Your Grinder Goin’

       Chapter 15 The Incredible CNC

       Chapter 16 Shop Math Wizardry

       Chapter 17 Odds and Ends

       Chapter 18 Tell Me Something I Don’t Know

       Appendix 1: Project Drawings

       Appendix 2: Chapter 16 Solutions

       Appendix 3: More Trade Secrets

       Index

LIST OF FIGURES

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Chapter 1	Work Fast
Figure 1-1	Full-width cuts
Figure 1-2	Modified drill bit shanks
Figure 1-3	Stub drills
Figure 1-4	Speed chuck
Figure 1-5	Slide fixture
Figure 1-6	Rough milling
Figure 1-7	Mist sprayer
Figure 1-8	Cold cut saws
Figure 1-9	Stack milling
Figure 1-10	Tapping stack of parts
Figure 1-11	End mill counter boring with lathe
Figure 1-12	Deep hole drilling