Exactly: How Precision Engineers Created the Modern World. Simon Winchester

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Название Exactly: How Precision Engineers Created the Modern World
Автор произведения Simon Winchester
Жанр Биографии и Мемуары
Серия
Издательство Биографии и Мемуары
Год выпуска 0
isbn 9780008241797



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the people who produce them work at the very summit of mechanical engineering. These are precious things, and I wanted you to see them, since they are so important to my life.

      And with that said, he fell quiet, carefully put the gauge blocks back in their velvet-lined wooden box, finished his dinner, lit his pipe once more, and fell asleep by the fire.

      MY FATHER WAS for all his working life a precision engineer. In the closing years of his career, he designed and made minute electric motors for the guidance systems of torpedoes. Most of this work was secret, but once in a while he would smuggle me into one of his factories and I would gaze in either admiration or puzzlement at machines that cut and notched the teeth for tiny brass gearwheels, or that polished steel spindles that seemed no thicker than a human hair, or that wound copper coils around magnets that seemed no bigger than the head of a pipe smoker’s vesta.

      I remember with great fondness spending time with one of my father’s favored workers, an elderly man in a brown lab coat who, like my father, clasped a pipe between his teeth, leaving it unlit all the time he worked. He wore a permanently incised frown as he sat before the business end of a special lathe—German, my father said; very expensive—watching the cutting edge of a notching tool as it whirled at invisible speed, cooled by a constant stream of a cream-like oil-and-water mixture. The machine hunted and pecked at a small brass dowel, skimming as it did so microscopic coils of yellow metal from its edges as the rod was slowly rotated. I watched intently as, by some curiously magical process, an array of newly cut tiny teeth steadily appeared incised into the metal’s outer margins.

      The machine stopped for a moment; there was a sudden silence—and then, as I squinted into the moving mass of confusion around the workpiece, a gathering of separate and more delicate tungsten carbide tools moved into view and were promptly engaged, and the spindles began to turn and cut, such that the teeth that had so far been created were now being shaped and curved and notched and chamfered, the machine’s magnifying glass showing just how the patterns of their edges evolved as they passed beneath the blades, until, with a whisper of disengagement, the spinning stopped, the dowel was sliced as a side of ham might be, the clamp was released, and out of a filter lifted from the cream-oil bath rose a dripping confection of impossibly shiny finished gearwheels, maybe twenty of them, each no more than a millimeter thick and perhaps a centimeter in diameter.

      They were all flipped by an unseen lever out of the lathe and onto a tray, where they would lie ready to be slipped onto spindles and then attached in mysterious fashion to the motors that turned a fin here or varied the pitch of a screw there, with the gyroscopically ordered intention of keeping a high-explosive submarine weapon running straight and true toward its enemy target through the unpredictable movements of a cold and heaving sea.

      Except that, in this case, the elderly craftsman decided that the Royal Navy could easily spare one from this fresh batch of wheels. He took a pair of steel needle-nose tweezers and picked a sample out of the creamy bath, washed it under a gush of clear water, and handed it to me with an expression of pride and triumph. He sat back, smiled broadly at a job well done, and lit a satisfying pipe. The tiny gearwheel was a gift, my father would say, a reminder of your visit. As precise a gearwheel as you’ll ever see.

      JUST LIKE HIS star employee, my father took singular pride in his profession. He regarded as profound and significant and worthy the business of turning shapeless slugs of hard metal into objects of beauty and utility, each of them finely turned and neatly finished and fitted for purposes of all imaginable kinds, prosaic and exotic—for as well as weaponry, my father’s plants built devices that went into motorcars and heating fans and down mineshafts; motors that cut diamonds and crushed coffee beans and sat deep inside microscopes, barographs, cameras, and clocks. Not watches, he said ruefully, but table clocks and ships’ chronometers and long-case grandfather clocks, where his gearwheels kept patient time to the phases of the moon and displayed it on the clock dials high up in a thousand hallways.

      He would sometimes bring home pieces even more elaborate than but perhaps not quite as magical as the gauge blocks, with their ultra-flat, machined faces. He brought them primarily to amuse me, unveiling them at the dinner table, always to my mother’s chagrin, as they were invariably wrapped in oily brown wax paper that marked the tablecloth. Will you put that on a piece of newspaper? she’d cry, usually in vain, as by then the piece was out, shining in the dining room lights, its wheels ready to spin, its arms ready to be cranked, its glassware (for often there was a lens or two or a small mirror attached to the device) ready to be demonstrated.

      My father had a great fascination with and reverence for well-made cars, most especially those made by Rolls-Royce. This at a time, long past, when these haughty machines represented not so much the caste of their owners as the craft of their makers. My father had once been granted a tour of the assembly line in Crewe and had spent a while with the team who made the engine crankshafts. What impressed him most was that these shafts, which weighed many scores of pounds, had been finished by hand and were so finely balanced that, once set spinning on a test bench, they had no inclination to stop spinning, since no one side was even fractionally heavier than another. Had there been no such phenomenon as friction, my father said, a Phantom V’s crankshaft, once set spinning, could run in perpetuity. As a result of that conversation, he had me try to design a perpetual motion machine of my own, a dream on which I wasted (given my then only very vague understanding of the first two laws of thermodynamics, and thus the impossibility of ever meeting the challenge) many hours of spare time and many hundreds of sheets of writing paper.

      Though more than a half century has elapsed since those machine-happy days of my childhood, the memory still exerts a pull—and never more so than one afternoon in the spring of 2011, when I received, quite unexpectedly, an e-mail from a complete stranger in the town of Clearwater, Florida. It was headed simply “A Suggestion,” and its first paragraph (of three) started without frill or demur: “Why not write a book on the History of Precision?”

      My correspondent was a man named Colin Povey, whose principal career had been as a scientific glassblower.* The argument he put forward was persuasive in its simplicity: precision, he said, is an essential component of the modern world, yet is invisible, hidden in plain sight. We all know that machines have to be precise; we all recognize that items that are of importance to us (our camera, our cellphone, our computer, our bicycle, our car, our dishwasher, our ballpoint pen) have to sport components that fit together with precision and operate with near perfection; and we all probably suppose that the more precise things are, the better they are. At the same time, this phenomenon of precision, like oxygen or the English language, is something we take for granted, is largely unseen, can seldom be fully imagined, and is rarely properly discussed, at least by those of us in the laity. Yet it is always there, an essential aspect of modernity that makes the modern possible.

      Yet it hasn’t always been so. Precision has a beginning. Precision has a definite and probably unassailable date of birth. Precision is something that developed over time, it has grown and changed and evolved, and it has a future that is to some quite obvious and to others, puzzlingly, somewhat uncertain. Precision’s existence, in other words, enjoys the trajectory of a narrative, though it might well be that the shape of that trajectory will turn out to be more a parabola than a linear excursion into the infinite. In whichever manner precision developed, though, there was a story; there was, as they say in the moviemaking world, a through line.

      That, said Mr. Povey, was his understanding of the theory of the thing. Yet he also had a personal reason for suggesting the idea, and to illustrate it, he told me the following tale, which I offer here in summary, a mix of precision and concision:

      Mr. Povey Sr., my correspondent’s father, was a British soldier, a somewhat eccentric figure by all accounts who, among other things, classified himself as a Hindu so that he would not be obliged to attend the normally compulsory Sunday Anglican service. Not wishing to fight in the trenches, he joined the Royal Army Ordnance Corps, the body that has the responsibility of supplying weapons, ammunition, and armored vehicles to those soldiers who used such things in battle. (The RAOC’s functions have since expanded, and now, less glamorously, it also runs the army’s laundry and mobile baths and does the official photography.)

      During training, he learned the rudiments